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工业生产中大量使用悬链线输送中小型工件,如工件的表面涂装、抛丸处理、烘干,汽车零件装配,车间物料输送,蜡模件的灌浆晾晒,牲畜屠宰等等,由于采用悬链线输送整个生产占地面积小、生产效率高,减少了车间工件的物流循环,提高了产品质量。目前国内外企业在悬链输送线上仍处于手工上、下工件的阶段,装卸工人的劳动强度大,生产效率低,涂装还会对人体造成污染。本成果是采用机器视觉识别工件和吊钩的形状和位置,机器人将工件悬挂到悬链线上,或从悬链线上卸下工件。
本项目采用机器视觉技术,对悬链吊钩、装卸工件的形状和所在位置进行自动识别并定位,然后机器人抓取工件,移动工作台将机器人与悬链线同步移动到预定位置,最后机器人将工件悬挂到吊钩上,或将工件从悬链线吊钩上卸下。项目已申请多项国家专利。
技术特点: ①悬链线上工件和吊钩的自动识别技术; 本成果采用基于机器视觉的工件自动识别技术,对工件、吊钩的形状和位置进行自动识别和定位,开发适合悬链线上的工件和吊钩自动识别技术,对其它移动生产线上的工件识别具有指导意义。
②研发悬链线上工件搬运夹持器; 研发典型工件搬运夹持器,可以用于悬链线上工件的抓取,也可以用于制造和搬运中的工件抓取。
③悬链线上工件的自动装卸技术; 由于悬链线是连续移动的,有可能产生干涉或碰撞,增加了机器人装卸工件的难度。本成果研究悬链线上零件的自动装卸技术,实现零件的自动装卸。
④研发悬链线机器人控制系统; 本成果研发的控制系统由6自由度关节机器人、移动工作台和工件搬运视觉工作台组成的控制系统,控制8台伺服电机和2处气动夹紧,机器人负责搬运零件,滚珠丝杠工作台负责机器人整体移动保持与悬链线同步运动,零件搬运视觉工作台负责工件识别与定位,为机器人装卸工件作好准备。控制系统复杂,开发的软件系统多,系统的开发难度高。
生产条件及市场预测:
(1)主要生产设备: 各种常规的车床、铣床、磨床、钻床、滚齿机,精密铸造可以外协回来加工。电器买回来组装。 (2)主要生产工艺: 主要是箱体、轴和齿轮加工等,加工精度要求较高。
(3)原材料 45钢、Q235A、灰铁HT300、铝合金等。
(4)人员、厂房: 需要机械、电气工程师10人,机械工人20~30人,电气工人10人,销售、售后服务和管理人员10~20人,厂房3000~5000m2。机器人涉及机械、电气、控制等多学科领域,是一项高科技技术产品,要求企业具有机械、电气、编程等方面的工程师,并具有一定的工作能力。该成果可以带动相关企业发展,提高生产自动化水平,节省劳动力,社会效益显著。
(5)环境: 主要传动零部件为铸造零件、钢制零部件,为较高精度的机械加工,铸件采用外协生产,生产过程中没有“三废”产生和排放,也没有职业危害因素产生,对环境无特殊要求。
2013年我国汽车的产销达到2211.68万辆和2198.41万辆,连续五年蝉联全球第一。中国汽车工业协会预计,2014年我国汽车产量在2400万辆左右,汽车上车轮、齿轮、连杆、保险杠和弹簧等零件都要进行涂装处理。
目前我国涂装生产线已成规模的有几千条,一条悬链线至少需要两台自动装卸设备,如果全国有10%的悬链线使用该设备,至少需要1000多台机器人。2011年我国铸件总产量为3530万吨,连续10年居世界首位,2012年我国各类铸件总产量达到4250万吨,铸件覆盖汽车、能源、机床铸件、管道泵阀、航空航天、工程机械铸件等行业,大多数铸件需要抛丸清理。此外还有烘干、畜禽屠宰等行业的大量需求。预计1台设备的成本不超过50万元(除设备外,还有机器视觉系统、移动工作台和软件系统等部分),按1台设备售价60万元,每年生产销售100台计算,年销售收入6000万元,年增税收400万元,年增利润1000万元。且该项目有自己的知识产权,可以减轻装卸工人的劳动强度和有害物质的毒害,提高生产效率,其产业化前景广阔。

为维护中技网平台交易秩序,保护技术需求方合法权益,本人(本单位)特做出以下承诺和声明:
一、本人(本单位)专利技术是经国家知识产权局审定认可,并取得了该项知识产权的专利证书,信息真实,技术可靠,无知识产权纠纷。
二、本人(本单位)愿意根据《中华人民共和国合同法》、《中华人民共和国专利法》、《中华人民共和国知识产权保护法》和《中华人民共和国促进科技成果转化法》以及中技网平台制定的技术转移交易规则和制度进行规范交易,自觉维护技术转移网络交易秩序。
三、如本人(本单位)在技术转移转化过程中有严重违规违约行为,给平台和交易相对方造成经济或财产损失,本人(本单位)愿意承担相应责任。

For maintenance or web platform trading order, protect the legal rights of the technical demand (units), make the following commitment and declaration:

1I (unit) patent technology is approved by the state intellectual property office and obtained the patent certificate of this intellectual property, the information is true, the technology is reliable, and there is no intellectual property dispute.

2, I (unit) willing to according to the law of the People's Republic of China contract law ", "patent law of the People's Republic of China, the intellectual property rights of the People's Republic of China protects a law" and "promote the conversion of scientific and technological achievements of the People's Republic of China" and wowed net platform to develop the trading rules and the system of technology transfer of regulate transactions, consciously safeguard the order of the technology transfer network transactions.

3.If I (unit) in the process of the transformation of technology transfer has seriously violated the breach, to economic or property damage caused by platform and trade each other, I (the unit) are willing to bear the corresponding legal responsibility.

交易规则说明

1、转让方在委托服务商转让期间,首先要认真阅读中技网会员协议和技术商品交易规则,其次要了解中技网有关收费标准,清楚应当遵守的相关权利和义务

2、购买方在中技网平台上认定购买某一项技术商品前,需要按照规定向中技网平台支付定金(完成意向性购买),但知识产权归属以及何时能够使用该项知识产权,视买卖双方协商确定后才能够使用,在此之前,建议您不要使用或侵犯他人的知识产权。

3、本网站对上传在首页各版块展示出售的技术产品实行有偿服务原则,对拟出售的专利技术产品交易价格以及市场前景,中技网将根据财政部无形资产评估有关标准和规定给予客观、公正的评价,具体收费标准请咨询客服人员。

1, the assignor in commissioned services during the transfer, the first thing to read or member agreement and the technical commodity trading rules, second to understand relevant charge standard or network platform, which shall comply with the relevant rights and obligations.

2, the purchaser on or network platform, decided to buy a certain technology products before, need to pay a deposit in accordance with the relevant provisions to or net platform (complete intentional purchase), but the intellectual property ownership and when to be able to use the intellectual property rights, after the negotiation between the buyers and sellers can use, before that, it is recommended that you do not use or infringe others' intellectual property.

3, this website to upload on the home page of each section shows the sale of products shall be paid for the service principle, to plans to sell the patent technology of the product market price and the market prospects, or network will according to the ministry of finance of intangible assets evaluation of relevant standards and regulations to give an objective and fair evaluation, specific charge standard, please consult customer service staff.

交易流程

根据中技网交易规则,技术买卖双方应当遵循友好、自愿和有偿原则进行交易,为此,请技术买卖双方应当遵循中技网制定的交易流程进行有序买卖。
一、买方确定购买意向→支付定金→签订意向性购买协议→买卖双方签订正式协议→买方付款 →办理技术转移交割手续→资金结算→交易完成→退还定金。

二、卖方提交信息资料→上传有效证明文件→平台审核→与平台签订相关协议和信用保证金协议→缴纳信用保证金→平台发布出让信息→确定买家→签订协议→出让技术→资金结算→交易完成→退还信用保证金。

    According to trading rules or network technology between buyer and seller shall follow the principle of friendly, voluntary and paid, for this, please technology between buyer and seller shall follow the wowed the orderly sale network of trading process.

One, the buyer to determine the purchase intentions to pay the deposit, intentional purchase agreement to sign a formal agreement between the seller and the buyer, the buyer's payment to delivery technology transfer formalities, fund settlement - deal - return deposit.

Second, the seller submit information to upload valid documents to review platform, and platform signed the relevant agreement and credit margin agreements to pay credit deposit, platform release transfer information to determine the buyer, signed an agreement to transfer technology, funds and settlements - deal - the refund credit deposit

重要提示

1、技术转让方请务必遵守《中华人民共和国合同法》、《中华人民共和国专利法》、《中华人民共和国知识产权法》、《中华人民共和国促进科技成果转化法》等相关法律法规,诚实守信,不得伪造或提供虚假技术信息。

2、技术购买方在决定购买技术商品前,首先要了解中技网的有关交易流程和技术转让方的详细信息,在购买过程中对有关技术信息产生疑问或不清楚的地方,请随时与技术信息发布单位取得联系。

3、中技网作为市场化运作的专业技术买卖服务平台,由中国技术市场协会主办,是国内权威的专业技术交易分类信息网,专业、专注、权威,面向国内外发布技术转让和技术需求项目信息,服务周到,信誉第一,交易规范,请客户认准中技网官方网址,切勿上当受骗。

1, technology transferor please be sure to abide by the law of the People's Republic of China contract law ", "patent law of the People's Republic of China" and "intellectual property law of the People's Republic of China", "promote the conversion of scientific and technological achievements of the People's Republic of China" and other relevant laws and regulations, the honest code of honor, are not allowed to fake or providing false information technology.

2 the purchaser prior to the decision to buy technology goods, technology, the first thing to understand the assignor or network related transaction process and technology of detailed information, in the process of buying to doubt the related technical information or unclear, please feel free to get in touch with technical information release unit.

3, or as a market-oriented operation of professional technology trading service platform, sponsored by the China technology market association, is the domestic authority of professional technology trading classified information network, professional, dedicated, authority, and the release technology transfer and technology at home and abroad demand project information, service, credit first, trade specification, please customers look or net official web site, please do not be deceived.

郑重声明

  会员在服务期内私自线下与相对交易方进行交易,由当事人自行承担法律后果,所产生的经济或知识产权纠纷中技网不承担任何法律责任。

Membership in the service period to offline, transacting business with relatively by the parties to bear the legal consequences, economic or intellectual property rights disputes or generated by the network does not assume any legal liability.

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