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超声波表面光整加工机理是通过高频振动的硬质滚轮作用于待加工金属工件表面, 使工件表层金属产生塑性变形,在塑性变形的过程中,产生了冷作硬化,达到了改善表 面质量的目的。这种表面质量的改善是综合的,既有硬度的提高,又有表面粗糙度降低, 同时也弥合了一些微观裂纹,提高了工件的疲劳强度。 与传统的砂纸抛光、压光、磨削相比,超声波表面加工具有很多优点。
1.作用力大幅度降低在静压力等于传统压光静压力四分之一的情况下,其显微硬度 相。
2.加工区温度大幅度降低由于改变了加工方式,滚轮与工件的接触为断续捶击,大 大减小了相互间的摩擦,温度也相应的降低,杜绝了因温度过高造成的表面缺陷。
3.大幅度降低表面粗糙度 Ra 值表面粗糙度可以提高三级以上,最高可达 Ra0.02 以 下。
4.不产生切屑。 5.提高已加工表面的耐磨性、耐腐蚀性以及抗疲劳强度由于超声波表面光整加工是 压缩型塑性变形,工件表面产生一定的残余压应力,同时表面硬度提高 50%以上,疲劳 强度可提高近几倍。
6.节约设备成本超声波表面光整加工可直接代替砂光和磨削,在普通车床上即可进 行光整加工,因此大大节约购置设备的费用,尤其对大型和超大型工件,效果更为明显。
7.生产效率高例如在普通车床上加工外圆表面,工件线速度 70m/s,走刀量为 0.05-0.15mm/r,其效率相当于精车。 下图是金属超声强化前后表面质量对比图,可见,效果非常明显。
本系统由超声波系统、工具头和其他一些附件构成。工具头可以安装到普通机床(如 车床)上对工件进行加工而不需对设备作任何改变,对于一些特殊的加工项目也可以开 发相应的工艺装备以便于加工。
应用范围:
超声波表面光整加工设备可用于加工内外圆表面、平面,如各种液压缸内外孔、活 塞杆、冶金轧辊等的加工,可以直接替代珩磨和磨削;借助数控设备或专用工装可以加 工各种异型面如汽轮机叶片、航空发动机叶片、飞机蒙皮等;可加工的材料包括碳钢、 工具钢、合金钢、不锈钢、铸铁、铸钢、铜及铜合金、铝及铝合金、铝镁合金等材料, 所加工材料的硬度最高可达 HRC60。对加工的零件来说,越是大型零件越具有优越性, 可应用于工程机械、压力机、石油机械、煤矿机械、汽车、轧钢等行业。
市场前景:
本项目拟研发超声金属强化技术及其装备,改善金属零件表面应力状态、提高表面 耐磨性、显微硬度、疲劳强度的作用机理,可以在许多领域应用,因此该技术具有广阔 的应用前景。 预期效果: 超声处理效果如下: 经过超声加工的金属表面具有传统压光与喷丸强化的综合效果。 1、 处理后的金属表面粗糙度比光整前降低 3 个等级以上
2、 处理后的工件表面硬度一般提高 20%-50%。
3、 处理后的金属表面抗腐蚀能力比未光整的金属表面提高数倍,最大可达 100 倍以上。
4、 处理后的金属表面,应力场发生改变,有利于金属工件综合使用性能的提高,使用 寿命可延长 2-3 倍。
5、 处理后的金属表面抗疲劳性能一般增加 200%-250%。
6、 处理后的可以消除金属表面微观缺陷,减少工件使用的初期损伤。
7、 处理后的金属表面的磨擦阻力大大降低,一般可降低 35%以上。
项目研发成功后,可以在多个领域使用,按照每台设备 20 万元,年产 300 套计算, 每年的产值将达到 6000 万元。
知识产权归属情况: 技术秘密。
投资规模: 该项目的投资基本上是技术投资,研发国际先进的超声金属强化机床,投资约 500 万元,占地面积 200 平米,初期人员 10 人左右。
合作方式: 技术入股加入门费。

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一、本人(本单位)专利技术是经国家知识产权局审定认可,并取得了该项知识产权的专利证书,信息真实,技术可靠,无知识产权纠纷。
二、本人(本单位)愿意根据《中华人民共和国合同法》、《中华人民共和国专利法》、《中华人民共和国知识产权保护法》和《中华人民共和国促进科技成果转化法》以及中技网平台制定的技术转移交易规则和制度进行规范交易,自觉维护技术转移网络交易秩序。
三、如本人(本单位)在技术转移转化过程中有严重违规违约行为,给平台和交易相对方造成经济或财产损失,本人(本单位)愿意承担相应责任。

For maintenance or web platform trading order, protect the legal rights of the technical demand (units), make the following commitment and declaration:

1I (unit) patent technology is approved by the state intellectual property office and obtained the patent certificate of this intellectual property, the information is true, the technology is reliable, and there is no intellectual property dispute.

2, I (unit) willing to according to the law of the People's Republic of China contract law ", "patent law of the People's Republic of China, the intellectual property rights of the People's Republic of China protects a law" and "promote the conversion of scientific and technological achievements of the People's Republic of China" and wowed net platform to develop the trading rules and the system of technology transfer of regulate transactions, consciously safeguard the order of the technology transfer network transactions.

3.If I (unit) in the process of the transformation of technology transfer has seriously violated the breach, to economic or property damage caused by platform and trade each other, I (the unit) are willing to bear the corresponding legal responsibility.

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1、转让方在委托服务商转让期间,首先要认真阅读中技网会员协议和技术商品交易规则,其次要了解中技网有关收费标准,清楚应当遵守的相关权利和义务

2、购买方在中技网平台上认定购买某一项技术商品前,需要按照规定向中技网平台支付定金(完成意向性购买),但知识产权归属以及何时能够使用该项知识产权,视买卖双方协商确定后才能够使用,在此之前,建议您不要使用或侵犯他人的知识产权。

3、本网站对上传在首页各版块展示出售的技术产品实行有偿服务原则,对拟出售的专利技术产品交易价格以及市场前景,中技网将根据财政部无形资产评估有关标准和规定给予客观、公正的评价,具体收费标准请咨询客服人员。

1, the assignor in commissioned services during the transfer, the first thing to read or member agreement and the technical commodity trading rules, second to understand relevant charge standard or network platform, which shall comply with the relevant rights and obligations.

2, the purchaser on or network platform, decided to buy a certain technology products before, need to pay a deposit in accordance with the relevant provisions to or net platform (complete intentional purchase), but the intellectual property ownership and when to be able to use the intellectual property rights, after the negotiation between the buyers and sellers can use, before that, it is recommended that you do not use or infringe others' intellectual property.

3, this website to upload on the home page of each section shows the sale of products shall be paid for the service principle, to plans to sell the patent technology of the product market price and the market prospects, or network will according to the ministry of finance of intangible assets evaluation of relevant standards and regulations to give an objective and fair evaluation, specific charge standard, please consult customer service staff.

交易流程

根据中技网交易规则,技术买卖双方应当遵循友好、自愿和有偿原则进行交易,为此,请技术买卖双方应当遵循中技网制定的交易流程进行有序买卖。
一、买方确定购买意向→支付定金→签订意向性购买协议→买卖双方签订正式协议→买方付款 →办理技术转移交割手续→资金结算→交易完成→退还定金。

二、卖方提交信息资料→上传有效证明文件→平台审核→与平台签订相关协议和信用保证金协议→缴纳信用保证金→平台发布出让信息→确定买家→签订协议→出让技术→资金结算→交易完成→退还信用保证金。

    According to trading rules or network technology between buyer and seller shall follow the principle of friendly, voluntary and paid, for this, please technology between buyer and seller shall follow the wowed the orderly sale network of trading process.

One, the buyer to determine the purchase intentions to pay the deposit, intentional purchase agreement to sign a formal agreement between the seller and the buyer, the buyer's payment to delivery technology transfer formalities, fund settlement - deal - return deposit.

Second, the seller submit information to upload valid documents to review platform, and platform signed the relevant agreement and credit margin agreements to pay credit deposit, platform release transfer information to determine the buyer, signed an agreement to transfer technology, funds and settlements - deal - the refund credit deposit

重要提示

1、技术转让方请务必遵守《中华人民共和国合同法》、《中华人民共和国专利法》、《中华人民共和国知识产权法》、《中华人民共和国促进科技成果转化法》等相关法律法规,诚实守信,不得伪造或提供虚假技术信息。

2、技术购买方在决定购买技术商品前,首先要了解中技网的有关交易流程和技术转让方的详细信息,在购买过程中对有关技术信息产生疑问或不清楚的地方,请随时与技术信息发布单位取得联系。

3、中技网作为市场化运作的专业技术买卖服务平台,由中国技术市场协会主办,是国内权威的专业技术交易分类信息网,专业、专注、权威,面向国内外发布技术转让和技术需求项目信息,服务周到,信誉第一,交易规范,请客户认准中技网官方网址,切勿上当受骗。

1, technology transferor please be sure to abide by the law of the People's Republic of China contract law ", "patent law of the People's Republic of China" and "intellectual property law of the People's Republic of China", "promote the conversion of scientific and technological achievements of the People's Republic of China" and other relevant laws and regulations, the honest code of honor, are not allowed to fake or providing false information technology.

2 the purchaser prior to the decision to buy technology goods, technology, the first thing to understand the assignor or network related transaction process and technology of detailed information, in the process of buying to doubt the related technical information or unclear, please feel free to get in touch with technical information release unit.

3, or as a market-oriented operation of professional technology trading service platform, sponsored by the China technology market association, is the domestic authority of professional technology trading classified information network, professional, dedicated, authority, and the release technology transfer and technology at home and abroad demand project information, service, credit first, trade specification, please customers look or net official web site, please do not be deceived.

郑重声明

  会员在服务期内私自线下与相对交易方进行交易,由当事人自行承担法律后果,所产生的经济或知识产权纠纷中技网不承担任何法律责任。

Membership in the service period to offline, transacting business with relatively by the parties to bear the legal consequences, economic or intellectual property rights disputes or generated by the network does not assume any legal liability.

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